Commercial AC and Heating Equipment Standards up for Review
June 15, 2011
The U.S. Department of Energy (DOE) has started to evaluate whether it should set new minimum energy efficiency standards for a suite of industrial and commercial heating and cooling products. Looks like the EPA is going to give companies that use biomass a free pass from having to obtain clean air permits related to greenhouse gases (GHGs).

The U.S. Department of Energy (DOE) has started to evaluate whether it should set new minimum energy efficiency standards for a suite of industrial and commercial heating and cooling products. Those product categories include six classes of water-cooled commercial package air conditioners and very large, evaporatively cooled air conditioners. Karim Amrane, vice president, regulatory and research, Air-Conditioning, Heating, and Refrigeration Institute (AHRI), maintains that these are niche products, compared to mass-produced rooftop units.
Federal energy law requires the DOE to consider new or even higher standards when the American Society of Heating, Refrigerating and Air-Conditioning Engineers (ASHRAE) publishes a new version of 90.1. ASHRAE 90.1-2010 was issued on Oct. 29, 2010.
Amrane said that manufacturers and commercial buyers represented by groups such as the Building Owners and Managers Association (BOMA) International, which helped develop the ASHRAE standards, have no problem with DOE adopting ASHRAE 90.1-2010 as the new federal minimum.
Higher standards could be costly for everyone, however. The DOE can adopt an ASHRAE-plus standard if it finds "clear and convincing evidence" that the adoption of a more stringent level as a national standard would produce significant additional energy savings and would be technologically feasible and economically justified. Environmental groups likely will push for ASHRAE-plus.
The DOE is also considering new standards for much more widely used small-equipment classes (70,000 Btu/h or less) within single-package vertical air-conditioner and heat pump units (SPVACs/SPVUs). Standards there were set by the 2007 energy law called the Energy Independence and Security Act of 2007 (EISA), which requires reconsideration of those standards, not any ASHRAE revision. There are somewhere between 100,000-200,000 units produced a year, according to AHRI's Amrane.
Looks like the EPA is going to give companies that use biomass a free pass from having to obtain clean air permits related to greenhouse gases (GHGs). Earlier this year the agency said that companies have to start including GHG emissions when they count the toxic air emissions from their plants.
The EPA's initial GHG regulation took effect Jan. 1, 2011, when it issued a
final rule requiring "major sources" of air toxics to apply for a permit when their emissions crossed the threshold of 25 metric tons. GHG emissions previously were not computed in a program called "prevention of significant deterioration (PSD)."
Many industries complained that they should not have to include GHG emissions from biomass in the PSD count. The EPA published a proposed rule in January agreeing with that contention, and allowed a three-year exemption for biomass emissions from PSD calculations. However, some environmental groups are pressing the EPA to eliminate from that exemption some types of biomass.
Robert Bendick, director, U.S. government relations of The Nature Conservancy, agreed that "good" biomass should qualify for exemption from PSD counts. He includes in that category forest and agricultural wastes; urban wood wastes; removals associated with ecosystem restoration projects or right-of-way maintenance; and crops grown on lands that have long been in continuous agricultural production.
The kinds of biomass that Bendick said should not be exempt are vegetable oils (commonly used in the food industry, for example); materials taken from land that recently has been converted from forest or grassland to tillage crops; chipped or pelletized materials from whole trees; and materials that are shipped long distances from the point of harvest to the point of energy production.
How broadly the EPA defines the exemption will be important because many industries use biomass such as the paper and forest product industry and electric utilities. Some are experimenting with what is called torrefied biomass, which can be Giant Cane agricultural waste or restaurant food waste.
For example, Mark Dopp, senior vice president, American Meat Institute, wants the EPA to qualify as biomass rendered fats and recycled restaurant grease, tallow, sunflower hulls, biogas from wastewater treatment, biogas from manure treatment, and landfill gas.
From "Green Manufacturer Brief"
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Those manufacturers who are looking to become more energy-efficient but aren't sure where to begin might want to take a look at a couple of programs: the ENERGY STAR™ Challenge for Industry and the EERE's Industrial Technologies Program.
One way to get started cutting energy costs is to take part in the ENERGY STAR Challenge for Industry. This challenge encourages commercial and industrial facilities to improve energy efficiency by at least 10 percent over a five-year period. Any company can take part in the challenge, but to get EPA recognition, the parent company must be an ENERGY STAR partner.
The seven-step process involves identifying an energy intensity metric to track progress; selecting an energy-tracking method (the EPA offers a tracking tool for sites that need one); setting a baseline and 10 percent improvement goal; establishing an energy-tracking plan; signing up for the challenge; tracking energy use and achieving the reduction; and verifying savings and applying for recognition.
Companies that already have achieved reduction in energy usage are recognized in a list.
Another way to assess and implement energy-reduction strategies throughout an organization is through the U.S. Department of Energy's Industrial Technologies Program (ITP). Carried out by the DOE's Office of Energy Efficiency and Renewable Energy (EERE), it helps U.S. industry to increase energy efficiency and reduce carbon emissions.
The EERE partners with industry, academia, and the National Laboratories as well as states, utilities, and financial companies to research, develop, and implement cutting-edge technologies. It also provides guidance on better energy management. By supporting technological innovation, developing processes that may eliminate manufacturing steps, and encouraging clean-energy technologies such as CHP, the program not only promotes industrial energy efficiency, but also spurs economic growth and job creation.
As industry is such a large energy-consuming part of the economy (accounting for approximately one-third of the country's energy use), improved efficiency in this sector can have a large impact on the U.S.'s overall energy needs and environmental challenges.
The new ISO standard for energy management is expected to be published this year in the third quarter. ISO 50001 will incorporate elements of both the ISO 9001 quality standard and ISO 14001 environmental standard. The new energy standard will provide a framework for improving energy performance and efficiency and reducing climate change impacts.
According to ISO, the new standard could affect as much as 60 percent of the world's energy consumption, and it will provide the following benefits: