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From January / February 2012 issue of
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Fluid pumping systems — low-hanging fruit for energy savings

Published: February 1, 2012
Green Zone: Facilities

Roughly 20 percent of all motor-driven electrical energy usage in the U.S. is in pumping systems. Taking a whole-systems approach, rather than component approach, offers the opportunity to save up to 82 percent energy efficiency, far more than the...

From January / February 2012 issue of
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5 things manufacturers should know about new lighting standards

Published: February 1, 2012
Green Zone: Facilities

As part of a global initiative for responsible energy use and conservation, Congress has passed legislation addressing the energy efficiency of lighting fixtures, ballasts and lamps (light bulbs and fluorescent tubes).

From January / February 2012 issue of
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Manufacturers gone zero landfill

Published: January 31, 2012
Green Zone: Facilities

Manufacturers are leading the effort to achieve zero landfill and are finding rewards and recognition, as well as savings, and are influencing other market segments to follow suit.

From January / February 2012 issue of
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Net zero energy electrifies sign-maker

Published: January 27, 2012
Green Zone: Power Sources

Philadelphia Sign Co. marked its centurial anniversary in 2011. Some companies celebrate their anniversaries with a party. Philadelphia Sign commemorated it by going net zero energy.

From November/December issue of
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Sage Supplier: Wind power transmission provides manufacturing opportunities

Published: December 20, 2011
Green Zone: Renewable Energy Suppliers

Wind power transmission provides manufacturing opportunities; Taking the wind to the mountain.

From November/December issue of
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Under Cover: NFL teams score big with green initiatives

Published: December 20, 2011
Green Zone: Facilities

The Packers' Lambeau Field has all of its postgame waste recycled. If pro football can go green, can industry follow suit?

From November/December issue of
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North to South, employee discomfort runs hot and cold

Published: December 19, 2011
Green Zone: Facilities

Extreme temperatures in winter in Ontario and in summer in Texas have challenged facility managers to find new methods to provide comfort to employees as well as to reduce energy consumption.

From November/December issue of
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Keeping chlorinated solvents in the loop

Published: December 19, 2011
Green Zone: Machinery and Equipment

Chlorinated solvents have proven to be the best cleaning medium in many applications to achieve the highest-quality required cleaning results. However, chlorinated solvents come with environmental and safety risks. A closed-loop cleaning process...

From November/December issue of
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Biomass gets famous window-maker out of a logjam

Published: December 17, 2011
Green Zone: Power Sources

Andersen Corporation, the nation’s largest window manufacturer, built Minnesota’s first combined warm-water recovery and bio-mass steam plant that uses sawdust and wood waste to produce power.

From September / October 2011 issue of
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Understanding LEED® Certification: Energy and Atmosphere

Published: October 14, 2011
Green Zone: Facilities

This is the second half of Part III of an article covering energy and atmosphere. The first half of Part III was published in the July/August issue of Green Manufacturer.

From September / October 2011 issue of
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Plant Applications: Reusable dunnage saves $8 million, reduces environmental waste for brewer

Published: October 13, 2011
Green Zone: Facilities

Situation As a leading beer brewer, MillerCoors® transports more than half a million loads of beer bottles, beer cans, and other products from its warehouses to its distributors every year. Transporting the shipments involves carefully...

From September / October 2011 issue of
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Plant Applications: Energy-efficient lighting to save medical component-maker $20,000 per year

Published: October 13, 2011
Green Zone: Facilities

Situation MRPC, located in Butler, Wis., is a custom manufacturer of molded silicone, medical rubber, and thermoplastic components and assemblies for the medical device industry. The company specializes in two-material applications,...

From September / October 2011 issue of
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Green on the Hill: DOE eyes first-time efficiency standards for industrial and commercial pumps

Published: October 13, 2011
Green Zone: Legislation

The U.S. Department of Energy (DOE) will be considering new energy efficiency standards for commercial and industrial pumps, a decision that has divided business groups into opposing camps. Some energy companies support the preliminary...

From September / October 2011 issue of
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Under Cover: Burt’s Bees’ zero-landfill initiative is absorbed through its supply chain

Published: October 12, 2011
Green Zone: Materials

It’s only natural that supplying products that support its mission is a prerequisite to being a supplier to Burt’s Bees.

From September / October 2011 issue of
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Shedding light on LED for industry

Published: October 12, 2011
Green Zone: Facilities

Thanks to advancements in semiconductors, optics, and materials, LED lighting has excellent applications in industrial environments, and it is especially suitable for hazardous locations.

From September / October 2011 issue of
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Tugger and cart system is green approach to in-plant material transport

Published: October 12, 2011
Green Zone: Machinery and Equipment

Forklifts have a long history of being the sole movers of material on plant floors; however, they can be fuel guzzlers and industrial accidents catalysts. Tuggers toting non-powered carts are an energy-efficient alternative.

From September / October 2011 issue of
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Thermoformer chases "chasing arrows" recycling symbol

Published: October 11, 2011
Green Zone: Materials

Dordan Manufacturing's Sustainability Manager Chandler Slavin is featured.

From September / October 2011 issue of
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Sage Supplier: Battery manufacturer makes storing wind, solar energy possible

Published: October 11, 2011
Green Zone: Power Sources

International Battery, Allentown, Pa., designs and manufactures large-format lithium ion batteries—not for automobiles, but for renewable energy storage.

From July/August 2011 issue of
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Sage Supplier: SW manufacturer makes on-site wind power accessible, affordable

Published: August 12, 2011
Green Zone: Renewable Energy Suppliers

Distributed wind turbine manufacturer Southwest Windpower makes onsite wind power accessible, affordable and adorable. Co-founder Andy Kruse also took it to the Hill to get Small Wind a piece of the tax incentive pie in the form of an investment...

From July/August 2011 issue of
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Recovering heat, losing emissions

Published: August 12, 2011
Green Zone: Machinery and Equipment

Boiler-generated steam remains an efficient method of heat transfer for most manufacturing applications; however, a tremendous amount of energy and water can be lost. An advanced heat recovery system using transport membrane condenser technology...

From July/August 2011 issue of
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Using Web-based control systems to manage building utility usage

Published: August 12, 2011
Green Zone: Machinery and Equipment

Web-based building controls can yield substantial energy savings, if used correctly and in the right applications. Foundry manufacturer Peerless was able to bring its offshore manufacturing back to the U.S. with better energy control and management.

From July/August 2011 issue of
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Under Cover: Wireless networks—not just for coffee bars anymore

Published: August 12, 2011
Green Zone: Facilities

Smart cities; smart factories

From July/August 2011 issue of
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Candy packaging manufacturer uses geothermal—with a twist

Published: August 10, 2011
Green Zone: Power Sources

Flexible film manufacturer installed a unique geothermal system that not only cools manufacturing machinery, but also heats and cools the plant as well.

From July/August 2011 issue of
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Plant Applications: Oil, gas company reduces coolant disposal issues with filter

Published: August 1, 2011
Green Zone: Materials

Situation A Texas-based oil and gas company recently formed a team to focus on coolant cleanliness as a means to cut costs and increase plant safety and ecofriendliness. Dirty coolant leads to shorter tooling life, increased downtime,...

From July/August 2011 issue of
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Plant Applications: Software controls energy costs for car manufacturer

Published: August 1, 2011
Green Zone: Facilities

Situation In a car factory with a few million square feet of floor space, turning lights off in unused parts of the plant saves a lot of energy and money. General Motors realized that if it tied its lighting to the schedule of its conveyor,...

From July/August 2011 issue of
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Green on the Hill: New industrial energy efficiency programs proposed

Published: August 1, 2011
Green Zone: Legislation

A Senate bill proposing a host of new industrial energy efficiency programs is running into some resistance. The Energy Savings and Industrial Competitiveness Act of 2011 (S. 1000) includes a number of new programs that would be housed at...

From July/August 2011 issue of
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Understanding LEED® Certification: Part III

Published: August 1, 2011
Green Zone: Facilities

Understanding LEED® Certification: Part II I Existing Buildings: Operations & Maintenance , Energy and Atmosphere   Editor's Note: This Part III is the first half of an article covering energy and atmosphere. The balance of...

From May/June 2011 issue of
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Green on the Hill: AC to get a chill; Biomass to get free pass?

Published: June 15, 2011
Green Zone: Legislation

The U.S. Department of Energy (DOE) has started to evaluate whether it should set new minimum energy efficiency standards for a suite of industrial and commercial heating and cooling products. Looks like the EPA is going to give companies that use...

From May/June 2011 issue of
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Plant Applications: System helps galvanizer meet zinc benchmarks for stormwater

Published: June 15, 2011
Green Zone: Facilities

Situation The galvanizing facility at Emerald Galvanizing Inc., Puget Sound, Wash., consists of about 8,700 sq. ft. of paved area with a building measuring about 4,300 sq. ft. The stormwater collects at one catch basin and discharges directly...

From May/June 2011 issue of
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Plant Applications: Nontoxic cleaners save time, costs for aircraft maintenance

Published: June 15, 2011
Green Zone: Materials

Situation Aircraft maintenance professionals at Cleveland Hopkins Airport, Cleveland, were looking for a more ecofriendly, less time-consuming method for keeping the aircraft clean inside and out-. "Normally, we cover up numerous...

From May/June 2011 issue of
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Product lifecycle assessment shows true environmental impact

Published: June 14, 2011
Green Zone: Management

For many manufacturers, following environmentally sustainable practices is not only the right thing to do for the future; rather, it has become a business imperative—part of the “triple bottom line. Often impacts are not unearthed until one...

From May/June 2011 issue of
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Under Cover: One island’s accidental discovery helps another island’s accident recovery

Published: June 14, 2011
Green Zone: Management

A serendipitous event—a happy accident—has become a hero in the efforts to help Japan recover from the Fukushima Daiichi nuclear power plant crisis stemming from meltdowns at three reactors in the wake of an earthquake and tsunami on March 11.

From May/June 2011 issue of
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Loading dock—big gaping hole, big energy savings potential

Published: June 13, 2011
Green Zone: Facilities

The loading dock can be a major hole-in-the-wall pain in the neck which can account for tremendous energy loss, both in terms of heating/cooling escaping through the doorway and fuel consumption at mis-managed docks as trucks idle while waiting...

From May/June 2011 issue of
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Demand response: the power program that pays you back

Published: June 13, 2011
Green Zone: Machinery and Equipment

The demand response aspect of smart-grid technology has changed the face of energy forever. Once a one-way street, electric power is now a bidirectional, two-way street, putting manufacturers in greater control of their electricity demand and costs.

From May/June 2011 issue of
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Eco strategies drive mat-maker’s U-turn

Published: June 10, 2011
Green Zone: Machinery and Equipment

When Jeffrey Willis bought Pretty Products four years ago, the company was losing a million dollars a month. Willis determined that sustainability strategies were needed to reverse its economic descent.

From May/June 2011 issue of
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The Strategy, the Fight, and Emerging Victorious

Published: June 10, 2011
Green Zone: Management

Pretty Products President Jeffrey Willis calls the company’s community Victory Garden the most important part of the green strategy. “Everybody works in it.”

From March/April 2011 issue of
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Plant Applications: Improved air circulation cuts heating bill at lubricant plant

Published: April 14, 2011
Green Zone: Facilities

Situation Employees at the 45,000-sq.-ft. Amsoil synthetic lubricant plant in Superior, Wis., are used to cold working conditions, especially with winters averaging 10 to 15 degrees F. Inside the facility, temperatures at the occupant...

From March/April 2011 issue of
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Plant Applications: Precision refrigeration slices cheesemaker’s energy costs

Published: April 14, 2011
Green Zone: Facilities

Situation Grafton Village Cheese Co. makes about 2.4 million lbs. of its all-natural cheese each year, aging the cheese from one to four years in its warehouses in Grafton and Brattleboro, Vt. Quality control is a "paramount virtue"...

From March/April 2011 issue of
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Understanding LEED® Certification: Part II

Published: April 14, 2011
Green Zone: Facilities

In the LEED for Existing Buildings: Operations & Maintenance rating system, the Water Efficiency credits can be earned by reducing potable water consumption. Strategies include Water closets, urinals, showerheads, faucets, faucet replacement,...

From March/April 2011 issue of
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Cherry-picking conveyor components to optimize energy efficiency

Published: April 12, 2011
Green Zone: Facilities

Conveyors are big energy consumers in manufacturing plants, warehouses, and distribution centers.

From March/April 2011 issue of
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6 alternatives to diesel for freight transport

Published: April 12, 2011
Green Zone: Facilities

Looking at ecofriendly transport of your green products? Transporting sustainably produced goods by less than ecofriendly means can be a last-round black eye on an otherwise green production process.

From March/April 2011 issue of
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Waste do’s and don’ts at ’Bu’s and Bees

Published: April 12, 2011
Green Zone: Facilities

Subaru of Indiana Automotive Inc. manufactures the Subaru Outback®, Legacy®, and Tribeca® lines (as well as the Toyota Camry® for Toyota). It is the only Subaru auto assembly plant in the U.S. In May 2004 it distinguished itself for...

From March/April 2011 issue of
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Green on the hill: EPA delays GHG emissions reporting

Published: April 12, 2011
Green Zone: Legislation

Bowing to congressional pressure, the EPA has put off the March 31, 2011 deadline for companies to report greenhouse gas (GHG) emissions to the agency. Tthe GOP is now moving forward with legislation prohibiting the EPA from actually regulating...

From March/April 2011 issue of
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Under Cover: What to do with food, paper waste?

Published: April 12, 2011
Green Zone: Facilities

Manufacturers looking to reduce or eliminate their waste who say they find their cafeteria and office waste to be a can of worms may find the solution to be a bin of worms.

From March/April 2011 issue of
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Thinking outside the chip for solar market opportunities

Published: April 11, 2011
Green Zone: Facilities

American Roll Form sought a market opportunity in the growing solar energy segment manufacturing solar panel mounting devices. It now comprises 15% of its business activity.

From March/April 2011 issue of
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10 best building retrofits

Published: April 11, 2011
Green Zone: Facilities

Manufacturers are increasingly seeking energy and operational efficiencies through building retrofits.

From January/February 2011 issue of
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Understanding LEED® Certification

Published: March 2, 2011
Green Zone: Facilities

A project’s location is the groundwork for sustainability, as it has a dramatic impact on the performance of a building over its lifetime, from the way people travel to and from the building to how it coexists with the local ecosystem. ...

From January/February 2011 issue of
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Plant Applications: Tooling manufacturer makes changes to help customers achieve green goals

Published: February 1, 2011
Green Zone: Machinery and Equipment

Situation Seco Tools, Troy Mich., is a manufacturer and supplier of carbide cutting tools and associated equipment for milling, turning, and holemaking. The manufacturer realized that while its customers might want to make their shops more...

From January/February 2011 issue of
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Plant Applications: LED case lighting system improves safety, efficiency for wholesale club

Published: February 1, 2011
Green Zone: Facilities

Situation BJ’s Wholesale Club, with headquarters in Natick, Mass., is a wholesale club with 189 locations in 15 states. The club sells groceries, meats, clothing, jewelry, office supplies, and other items at wholesale prices. The...

From January/February 2011 issue of
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Green on the hill: EPA rules the day

Published: February 1, 2011
Green Zone: Legislation

Companies across a very wide swath of industrial sectors would be affected by an Environmental Protection Agency (EPA) proposed rule tightening refrigerant leak detection rates for commercial and industrial cooling units. Upcoming changes...